Door Lock Issues

When we returned from Indiana, our key did not work in the front lock. The mechanism would not turn. Fortunately one of the patio doors is keyed the same and we were able to get into the house without breaking anything. With the Thanksgiving holiday we didn’t try to fix the lock but decided to think about rekeying the locks to one key. In order to do that we had to remove the Hoppe lockset.

Unfortunately the cylinder was stuck in the lock and no matter how many screws we removed disassembling the entire lock, the cylinder would not release. I researched how to release it and none of the tricks I read worked.

First consulted the Hoppe site for troubleshooting the product. The advice amounted to just call a locksmith. Why do they even bother? Next I watched the video about removing the lockset which was much more detailed, however the cylinder is supposed to slide out when the key reaches a certain point inside the lock. Our thumb turn didn’t line up the cylinder to release it and the key was not working.

The written Hoppe instructions for the insertion and removal of the cylinder seemed to be a simple step by step but I never figured it out. Now that I am reviewing this information though I think I might be able to try again.

  • Loosen setscrew (C) on knob using the allen wrench provided.
  • Remove knob (D) from body of cylinder (B).
  • The drive tab (J) must be aligned with the cylinder to install the cylinder into the lock mechanism. If the tab cannot be rotated to this position, push the pin (E) down with the ring wrench (F) included to disengage the stops and turn the cylinder shaft (B) until the drive tab (J) is aligned with the cylinder (G).
  • Holding in this position, insert the cylinder body into door so the tab on the cylinder is inside of the lock.
  • Rotate the shaft (B) that the thumb turn attaches to so that the top of the post moves toward the edge of the door or insert the key (A) into the cylinder and rotate so the top of the key moves towards the edge of the door (H). This will extend the deadbolt. If the post or key is rotated the wrong direction, it will rotate approximately 120 degrees and lock up where it cannot be rotated in either direction. If this happens, push the pin (E) down with the ring wrench (F) included to disengage the stops and turn the key (A) in the opposite direction until the deadbolt extends.
  • Fix knob (D) horizontally on cylinder shaft (B) with setscrew hole (C) downwards.
  • Tighten setscrew (C). Install cylinder screw.

I found a DIY site describing the problem I was having. But the advice was to tap the cylinder and the key with a hammer and I didn’t have a working key. Then I read about a key stuck in a lock and that euro type cylinder not sliding out. The recommendations were to use WD-40 and wiggle the key. Plus there were other ideas that had merit.

I used WD-40 and wiggled the key that now would slide in and out of the cylinder just fine. It also locked and unlocked the door. But it would not release the cylinder. So we gave up. The entire 3 point system was reinstalled with some difficulty by Dave so I’m not sure how it was done. But the lock is working again and maybe we will try to slide the cylinder out another day.

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